8 Steps Operation Instruction of EVA Vacuum Glass Laminating Machine
By ZAC GLASS www.helloglass.com
(Notes: the following is a general guide, there is no guarantee that
they are all correct or suits your laminating machine. So if you have
doubts please feel free to contact us. ) 1.
Prepare the glasses, Better use edging machine to edge the glasses. 2.
Prepare same size glasses, pay attention to the four corners, it must
be edging like round arc, to avoid breaking the silicone vacuum bag,
wash the glass with washing machine, better be air-dried, this is very
important to avoid bubbles inside laminated glass. 3.
Cutting Eva film, cut the EVA film a little larger than the two
glasses(about 2mm lager). 4.
Lie down one glass on the working table, put EVA film onto it, and
also put the other decorative materials(if necessary), then put
another glass onto it, cut out the rest EVA film and decorative
materials, stick the 4 corners then. Picture: sandwiched glass before heating 5.
Put sandwiched glass into the silicone vacuum bag, put the sandwiched
glass onto the vacuum iron table, you should leave 1cm distance
between the sandwiched glasses. After finishing this, connecting the
vacuum pipe, as picture blow. 6.
Start vacuum pump, first check the wire connecting of the vacuum pump
right or wrong, then start the vacuum pump, when the vacuum indicator
shows lower than -0.1MPA and become steady, close the door, and wait
till to finish the whole process. 7.
Control process setting: first set the technology data to the control
plane, as picture below: Glass thickness
(mm) Timing
(minute) 55℃
low temperature
timing
(minute) 130℃
high
temperature
(minute) Lower temperature timing
(minute)
3mm+3mm 5 10 40 45
4mm+4mm 5 10 45 50
5mm+5mm 5 10 45 50
6mm+6mm 5 15 50 50
8mm+8mm 5 15 60 60
10mm+10mm 5 20 75 60 PS. H-hour, M-minute, S-second 8.
After processing is finished, then open the door, temperature lower
sharply, when the temperature lower to 80~90℃, use fan to blow wind
into the machine to fasten cooling, the temperature under 40℃~50℃,
then stop the lower temperature process, take out the glass. During
lowering the temperature procedure, please don’t close the vacuum
pump. Copyrights: All Rights Reserved By UCOLIN SILICONE TECH
(1)-Silicone Vacuuming Bag for EVA Glass Laminating Machine/Privacy
Glass Laminating
(2)-Silicone Sheet for EVA Glass Laminating Machine
(3)-Silicone Bag for PVB Glass Laminating Auto-clave
(4)-Silicone Rubber Sheet for Solar Cell Module Laminating Machine
(5)-Contact Us: uc@ucolin.com / www.ucolin.com
umewe360@gmail.com/ umewe360@hotmail.com
they are all correct or suits your laminating machine. So if you have
doubts please feel free to contact us. ) 1.
Prepare the glasses, Better use edging machine to edge the glasses. 2.
Prepare same size glasses, pay attention to the four corners, it must
be edging like round arc, to avoid breaking the silicone vacuum bag,
wash the glass with washing machine, better be air-dried, this is very
important to avoid bubbles inside laminated glass. 3.
Cutting Eva film, cut the EVA film a little larger than the two
glasses(about 2mm lager). 4.
Lie down one glass on the working table, put EVA film onto it, and
also put the other decorative materials(if necessary), then put
another glass onto it, cut out the rest EVA film and decorative
materials, stick the 4 corners then. Picture: sandwiched glass before heating 5.
Put sandwiched glass into the silicone vacuum bag, put the sandwiched
glass onto the vacuum iron table, you should leave 1cm distance
between the sandwiched glasses. After finishing this, connecting the
vacuum pipe, as picture blow. 6.
Start vacuum pump, first check the wire connecting of the vacuum pump
right or wrong, then start the vacuum pump, when the vacuum indicator
shows lower than -0.1MPA and become steady, close the door, and wait
till to finish the whole process. 7.
Control process setting: first set the technology data to the control
plane, as picture below: Glass thickness
(mm) Timing
(minute) 55℃
low temperature
timing
(minute) 130℃
high
temperature
(minute) Lower temperature timing
(minute)
3mm+3mm 5 10 40 45
4mm+4mm 5 10 45 50
5mm+5mm 5 10 45 50
6mm+6mm 5 15 50 50
8mm+8mm 5 15 60 60
10mm+10mm 5 20 75 60 PS. H-hour, M-minute, S-second 8.
After processing is finished, then open the door, temperature lower
sharply, when the temperature lower to 80~90℃, use fan to blow wind
into the machine to fasten cooling, the temperature under 40℃~50℃,
then stop the lower temperature process, take out the glass. During
lowering the temperature procedure, please don’t close the vacuum
pump. Copyrights: All Rights Reserved By UCOLIN SILICONE TECH
(1)-Silicone Vacuuming Bag for EVA Glass Laminating Machine/Privacy
Glass Laminating
(2)-Silicone Sheet for EVA Glass Laminating Machine
(3)-Silicone Bag for PVB Glass Laminating Auto-clave
(4)-Silicone Rubber Sheet for Solar Cell Module Laminating Machine
(5)-Contact Us: uc@ucolin.com / www.ucolin.com
umewe360@gmail.com/ umewe360@hotmail.com